Combining extruded polystyrene (XPS) foam with surface materials such as FRP and CFRT can produce composite insulation panels with stable structures and wide applications. Fiberglass XPS sandwich panels are widely used in vehicles, ships, buildings and other fields that require waterproofing and heat preservation. It can replace wood and metal materials to achieve lightweight and high strength. CARBODY is a professional high-end fiberglass sandwich panel manufacturer. We are equipped with the most advanced composite sandwich panel production line, using high-quality raw materials.
Description
Specifications
| Thickness | 70mm | 100mm |
| Skin | 2mm FRP | 2mm FRP |
| Core | XPS foam | |
| Density | 35~40kg/m³ | |
XPS Foam Features
XPS (extruded polystyrene) foam is a closed-cell rigid insulation material made of fully recyclable materials. It is currently the most popular insulation core material in the fields of construction, vehicles, etc.
- Good thermal insulation performance: Due to its special closed-cell structure, XPS foam does not conduct heat. When XPS boards are used as wall panels or floors, they can effectively prevent heat loss.
- High compressive strength: XPS has a high hardness, strong compressive resistance, and is not easy to deform under heavy pressure.
- Good waterproof performance: As a foamed closed-cell foam, XPS does not absorb water and will not rot even if soaked in water for a long time.
- Stable structure: The structure itself is very stable and will not deform within the temperature range of -20~70℃.
The quality of XPS foam can be judged by color. High-quality foam boards have bright colors, while inferior ones have dull colors. The XPS foam boards we produce have stable performance, uniform color, and no impurities.
XPS (extruded polystyrene) Processing
Our factory has advanced five-axis CNC processing equipment, which can process XPS composite panels into various sizes and shapes according to your specific needs.
Quick Assembly
CARBODY directly produces one-piece composite panels, which are precise and modular. Assembly is as easy as building blocks, and you can achieve ultra-fast assembly of one car per day for one person.
Expert in Refrigerated Truck Body Insulation Composite Panel Solutions
CarbodyGroup specializes in manufacturing high-quality box truck body composite panels, which combine strength, quality, beauty and environmental protection. We use advanced materials and technologies to improve vehicle durability, safety and transportation efficiency, and provide you with high-quality products that exceed your expectations and meet high standards.
We offer custom manufacturing services to tailor the most appropriate composite sheet solution to the customer’s specific specifications, performance requirements and application scenarios.
Materials and Applications
| Core Materials | Skin Materials | Applications |
| XPS (Extruded polystyrene) Foam | FRP(fiberglass reinforced) Sheet, CFRT(Continuous fiber reinforced thermoplastic) Sheet. | Refrigerated Trucks, Dry Freight Trucks. |
| PU (Polyurethane) Foam | FRP(fiberglass reinforced) Sheet, CFRT(Continuous fiber reinforced thermoplastic) Sheet. | Refrigerated Trucks |
| PVC (Polyvinyl chloride) Foam | FRP(fiberglass reinforced) Sheet ,CFRT(Continuous fiber reinforced thermoplastic) Sheet, ACP Panel(aluminum composite panel). | Refrigerated Trucks, Dry Freight Trucks. |
Composite Panel Production Lines
Our company is equipped with multiple sets of advanced integrated composite board production lines, which can efficiently complete various production process requirements such as vacuum bonding and thermoplastic lamination. The maximum length of the board can reach 12 meters and the maximum width can reach 3.2 meters.
CNC Processing
Composite panels can be customized with high speed and high precision on advanced large-scale CNC machining platforms to precisely conform to the shape required by the design. Strict control of machining parameters and efficient process management ensure that all panels produced in the same batch achieve and maintain a consistent standard of excellence and precision.
Parts Processing
We offer standard parts and non-standard parts designed to meet specific application requirements, including precision sheet metal fabrication, high-precision laser welding, custom cutting and machining of aluminum profiles, and metal casting processing.
Truck Body CKD/SKD Services
CarbodyGroup offers customized refrigerated truck bodies in both CKD (completely knocked down) and SKD (semi-knocked down) forms.
- CKD (Completely Knocked Down): For customers who want deep customization and full control over the production process, CARBODY provides a complete set of refrigerated truck body parts, including but not limited to insulation materials, frame structures, refrigeration system components, etc. Customers can assemble according to their own needs.
- SKD (Semi-knocked-down kits): The SKD solution provides some pre-assembled modules, such as integrated refrigeration units and insulation compartment main frames, which greatly reduces the complexity and time cost of field assembly. Customers only need to perform simple assembly and troubleshooting to quickly put the vehicle into service, making it an ideal choice for those seeking quick time to market and efficient logistics management.
Our professional design team provides customized design services from model planning, selection of insulation materials, optimization of cooling efficiency to compartment layout design. We use advanced CAD / CAM technology to carry out accurate modeling and simulation analysis, to ensure the rationality of the design scheme, economic and environmental protection, to help customers create efficient, energy-saving, environmentally friendly cold storage logistics solutions.
