Reefer Bodies for Electric Vehicles

Reefer body designed specifically for electric vehicles uses high-quality composite materials, advanced technology and innovative design to achieve efficient thermal insulation performance.

The wall panels, floors and roof panels are all made of FRP skin PU/XPS foam sandwich composite panels, which have excellent thermal insulation and are lightweight. The frame uses high-strength aluminum profiles and steel structural parts to achieve a balance between strength and weight.

Description

Description

Structure Design

One-piece composite panels: FRP panels usually adopt one-piece molding technology, with the middle layer of thermal insulation foam and the outer layer of weather-resistant food-grade FRP plate.
Insulation layer design: The thickness of the thermal insulation panel is generally between 75-100 mm, which is adjusted according to the different requirements of the transported goods to ensure the best thermal insulation performance.
Seamless connection: Seamless connection technology is used to prevent cold air leakage and improve insulation efficiency.

Body Materials

Fiberglass Polystyrene Foam Sandwich Panel.
Fiberglass Polyurethane Foam Sandwich Panel.

Refrigerated Truck CKD Kit Solution

The CKD (Completely Knocked Down) refrigerated truck body manufacturing process is an efficient and economical production method, which refers to the complete disassembly of the refrigerated truck body into precision parts, followed by fine packaging to ensure safety and integrity during transportation. These parts are then shipped to assembly plants around the world to be reassembled into complete refrigerated truck bodies to meet the specific needs of the local cold chain logistics market. CarbodyGroup understands that each customer has unique challenges in transportation efficiency, cost control, and cargo preservation, which is why we offer not only standard CKD reefer body options, but also customized solutions based on budget, size of operation, and cargo characteristics. Through the CKD production model, we help our customers cut long-haul logistics costs, accelerate market response, and respond flexibly to market changes. It also promotes efficient resource utilization, reduces environmental burdens, and demonstrates our commitment to sustainable development. CarbodyGroup, with our excellent CKD refrigerated truck body manufacturing process and comprehensive cold chain logistics solutions, creates value for our global customers and builds a green future for the cold chain logistics industry.

Features

Optimized design.
Quick assembly.
Thermal insulation.
Durable.
Waterproof and moisture-proof.
Reduce manufacturing costs.

Application Scenario

Fresh Food Transportation: including vegetables, fruits, meat and seafood, etc., to maintain freshness and taste.
Pharmaceutical Cold Chain: ensure the safe transportation of sensitive pharmaceutical products such as vaccines and blood products in low temperature environments.
Special Item Preservation: such as artworks, high-tech products, etc., which require strict temperature control.

Fast Assembly, Efficient Output

We focus on simplifying the manufacturing process of refrigerated truck bodies, striving to make this process fast and convenient. All CKD (completely knocked down) kits are carefully built on high-precision production lines in our advanced factories, and then rigorously assembled and fully inspected by a group of experienced engineers to ensure the excellent quality of each component. After being transported to all parts of the world by container, customers can easily complete the assembly of the body by following our detailed and easy-to-understand installation guide, using basic tools such as electric drills, hammers, wrenches and simple lifting equipment. This process does not require complex professional skills or special tools. Even first-time operators can quickly get started, and experienced operators can independently complete the assembly of a refrigerated truck within a day, greatly improving work efficiency and productivity. Our goal is to allow every customer to enjoy an efficient and convenient refrigerated truck body manufacturing experience.

Fiberglass Sandwich Panel of Refrigerated Truck

We offer two high-performance insulation composite panel options: XPS (extruded polystyrene) insulation board and PU (polyurethane) foam sandwich panel, designed to meet the diverse needs of different application scenarios. Buyers can flexibly choose the appropriate density, thickness and other customized specifications according to specific project requirements to ensure the best insulation effect, structural strength and cost-effectiveness.

41mm FRP+CFRT Facing XPS Foam Sandwich Panels

XPS Insulation Panels

Thermal insulation.
Not easy to deform.
Lightweight.
Waterproof.
Durable.

45mm High Gloss FRP Facing PU Foam Panel & Aluminum Tube (2)

PU Insulation Panels

Lightweight.
Low thermal conductivity.
Corrosion resistant.
Waterproof.
Compression resistant.
Flame retardant.

High-quality Thermal Insulation Materials & Advanced Production Technology

The insulation materials we use are CE certified and meet the environmental protection standards of countries and regions such as Europe, North America, and Australia. Using vacuum lamination technology, the skin and the insulation core material are composited under high pressure in a vacuum state. Lightweight and waterproof reinforcement materials are embedded inside the insulation material to enhance its structural strength.

Our Refrigerated Truck CKD Kits

We focus on the unique needs of our customers and carefully design and manufacture a full range of refrigerated truck parts solutions. Here is an overview of some of the customized refrigerated truck body parts we can provide:

High-efficiency Refrigeration unit

Customized selection ensures that the goods maintain the optimal storage temperature during transportation.

Cargo-track Fixing System

Flexibly install various types of shelves and fixing devices to improve loading efficiency.

Rear Door Lifting Platform

Automated design simplifies loading and unloading process and improves work efficiency.

Advanced Door Lock System

Safe and reliable, easy to operate, and effectively protects the safety of goods.

Exquisite Corner Covers and Edging Profiles

Improve the appearance of the vehicle and enhance the stability of the body structure.

High-Brightness Safety Lights and Bumpers

Improve driving safety at night and in bad weather.

Optimize Subframe

Ensure smooth driving of the vehicle and extend its service life.

Laminated Floor Structure

Strong load-bearing capacity, non-slip and wear-resistant, easy to clean and maintain.

Suspension System

The structure is stable and can bear a large weight.

Block, Modular, Quick Assembly

Refrigerated truck CKD kits one-piece panels
Quickly assembled with simple tools such as screws, glue, and screw guns
4 people + 2 hours = 1 box
More efficient compared with traditional welding technology, which can save labor and time costs

CKD/SKD Service

Our CKD/SKD is very easy to assemble:

Packaging Solutions

In order to ensure that the CKD kits can arrive at the destination safely and intact, and facilitate buyers to unload easily and efficiently, we tailor a sturdy and thoughtful packaging solution for each batch of goods. These packaging solutions are designed to withstand natural challenges such as seawater erosion, rainwater penetration, ice and snow invasion that may be encountered during long-distance transportation, while effectively alleviating severe bumps, accidental collisions and long-term squeezing during transportation, and comprehensively guarantee the safety and integrity of the kits. We are well aware that every detail is related to customer trust and satisfaction, so we strive for excellence and perfection in packaging design.

Company Strength

With 20 years of experience in truck design and development, we have a team of more than 100 professional manufacturing elites who continuously promote product optimization and upgrading with superb skills and innovative thinking.

In order to serve global customers, we are equipped with an international service team composed of multilingual experts, proficient in more than 10 languages including English, Russian, French, Spanish, Portuguese, Arabic, German, Italian, Japanese and Korean, ensuring unbounded communication and considerate service.

So far, we have successfully established long-term and stable cooperative relationships with customers in more than 50 countries and regions around the world. This is not only a recognition of our product quality and design capabilities, but also a source of motivation for us to keep moving forward.